How Are Emotion Kayaks Made?

how are emotion kayaks made

You might wonder how are Emotion and Lifetime kayaks made. Lifetime kayaks are made using high-quality polyurethane and Rotomolded polyethylene plastic. The materials used in these kayaks vary greatly, but they are made using the same methods as other kayaks. That said, there are some general principles that are the same for both brands. Lifetime and Emotion kayaks are molded in the same facility.

Lifetime Products

Lifetime Products, a Utah-based manufacturer of sporting goods, has agreed to acquire Emotion Kayaks. Lifetime will continue to make Emotion kayaks, while also maintaining all its intellectual property, retail contacts, and manufacturing equipment. Lifetime will also continue to use the Emotion kayaks’ current rotomolding suppliers. Lifetime has a talented team that will help the company transition. The decision to acquire Emotion Kayaks is a smart one for both parties.

The Emotion Tide Kayak features an ergonomic backrest, spacious cockpit, and deep tracking channels. Its stability chine rails and Skeg wheel help it remain stable in the water. Made of high-density polyethylene, the Emotion Tide weighs just 49 pounds and features a rear hatch and shock cord straps. A 45-liter storage bag is included, making transporting and storage easy.

There are several different types of Lifetime kayaks, including sit-on-tops and sit-insides. The brand produces kayaks in multiple sizes, ranging from 12 feet long for adults to six feet long for kids. Each model features a cargo net, backrest, and different color options. The Emotion sit-on-top kayaks are primarily designed for level water and are not intended for wild white-water usage.

Rotomolded polyethylene plastic

The manufacturing process of rotomolded polyethylene kayaks is very similar to that of a thermoformed kayak. The polyethylene plastic is poured into a mold and then heated in a giant “oven.” The molten plastic is evenly coated inside the mold. Because this process is so uniform, the polyethylene is not layered and fused separately. As a result, emotion kayaks are relatively inexpensive. Additionally, the plastic used in this process is impact-resistant. Although polyethylene plastic does have a degree of flex, it bends more than breaks.

Emotion kayaks are made with rotomolded polyethylene plastic. The exact weight of an Emotion kayak depends on the length of the craft and the type of rotomolding process used to make the kayak. While rotomolded polyethylene is one of the heaviest materials used to make kayaks, Bay Sports’ 2022 Air Glide 473 is a completely drop stitch kayak that weighs just a few pounds.

Blow-molded polyethylene plastic

Many emotion kayaks are constructed of polyethylene plastic. This durable, resilient material is used for many products, including kayaks. In fact, this material is used for so many kayaks that it has earned the nickname “Tupperware kayaks.” The rotomolded process, introduced in the 1970s, involves pouring plastic pellets into a metal mold, which is rotated inside a massive oven. The molten plastic is distributed throughout the mold, and the process produces a kayak that is smooth, light, and durable.

Polyethylene is a thermoplastic resin used in the production of many products, including kayaks. The material is often molded into the shape of a kayak, enabling it to be made with the highest quality components without adding unnecessary weight. Blow-molded polyethylene is also used to manufacture boats. In addition to kayaks, polyethylene is also used to make picnic tables and folding chairs.

High-quality polyurethane

The high-quality polyurethane used to construct emotion kayaks is very durable and long-lasting. Poly boats have high “elasticity” and will regain their original shape and stiffness after impact with rocks and other obstructions. However, the high-temperature surfaces of some boats can distort the material. Emotion kayaks are not designed to take on high water temperatures, as they are made to be used in mild whitewater.

The most commonly used materials in making inflatable kayaks are nylon, PVC, and polyvinyl chloride. These materials are relatively inexpensive and are bonded to nylon for added strength. But these materials are vulnerable to UV damage and are bad for the environment. Other materials used in making kayaks include Hypalon, a synthetic rubber patented by DuPont. Hypalon is a popular material for making kayaks because of its ruggedness and resistance to extreme temperatures. However, Hypalon is usually only used in higher-end inflatable kayaks.

Emotion Kayaks are not designed for open water, but they are great for recreational water use in calm waters. They do not have a watertight bulkhead that separates the cockpit from the rest of the kayak. If the cockpit fills with water, the boat will sink. Touring kayaks are better for rougher waters. Emotion has a wide variety of recreational kayaks for different levels of experience and size.

Design by Jim Snyder

Known for their low-cost plastic kayaks, Emotion has a dedicated following in kayaking circles. The company employs eight people and seven independent sales representatives, and their products have garnered high praise within the paddling community. Because of this, many discerning retailers have picked up the Emotion brand. This article will explain how Emotion Kayaks can benefit you. First, let’s discuss the design and manufacturing process.

Emotion Kayaks is headquartered in Pennsylvania. Although it outsources manufacturing to other companies, its products are Made in the USA. Emotion is an American company that is contributing to a growing and dynamic economy. Emotion has 25 retail locations in Pennsylvania, as do most of its competitors. Besides its own retail location, the company also has distributors in other states, and Jim Snyder’s personal connections with the paddle community have helped Emotion earn a good reputation.


If you’re looking for a low-cost recreational kayak, consider the Emotion kayak. This polyethylene-molded boat is short, fast, and designed for recreational whitewater paddling. But remember that not all sport boats are created equal. If you’re serious about whitewater paddling, you should purchase a dedicated whitewater kayak. Fortunately, Emotion kayaks are priced accordingly. Here’s how to figure out which one is right for you.

The Emotion Temptation is a fishing kayak that will give you all the power you need to catch some fish. It comes with three rod holders, a storage hatch, and plenty of room for gear. It’s also lightweight and comes with a three-year warranty. But the downsides are tempered by the fact that it’s difficult to transport and can scrape. The good news is that minor scrapes don’t cost a lot, and most of the damage is not expensive.

The Emotion Guster Sit-In Kayak is a good option for those who want to spend more money, but don’t want to risk falling in while paddling. It comes with adjustable footpegs and a large oval hatch for added storage. The kayaks are designed for maximum stability, and you can carry up to 275 pounds in them. You can also buy the kayak with front or rear handles. Emotion kayaks are not cheap, but a little investment pays off over time.


Emotion kayaks come in a variety of sizes to fit all types of people. The Emotion Tide Kayak is a 10′ 3″ sit-in kayak with a rear storage hatch, adjustable foot braces, padded thigh pads, and a comfort seat system. It has adjustable foot pegs for easy entry and exit, as well as a paddle that folds down to fit comfortably inside the boat. The kayak also features a five-year warranty and comes in lemongrass.

Regardless of size, the Emotion Revel 10 sit-on-top kayak is great for recreational paddling. It has a wide cockpit and comfortable backrest. It also comes in a number of sizes, ranging from small to large, and from a fishing kayak to a stand-up paddleboard. The Revel 10 is the perfect size for a family or group of friends. You can also find an Emotion kayak in your local retail store or at an online retailer.


If you’re looking for a sit-on-top fishing kayak, the Emotion Stealth Angler is a good choice. This sit-on-top kayak is equipped with molded-in footwells and a large, locking hatch. It also comes with cargo net covers and paddle holders. The Stealth has four carry handles for easy transportation. The hull of the Stealth is constructed of UV-resistant polyethylene.

The Emotion Spitfire 9 sit-on-top fishing kayak is shorter than the other traditional Emotion Kayak models. While this adds to the speed of the boat, it does not adversely affect stability. Other features of this model include a cargo lacing system and Triple Threat Fishing Configuration. The Emotion Stealth Angler is also incredibly stable and has a 300-pound capacity. Capacity of emotion kayaks depends on how much gear you want to carry.

Emotion Kayaks are not exclusive to the company, but are a good budget-friendly choice for people who want a kayak that can handle a variety of conditions. The Tide 103 kayak, for example, is a bit more expensive than the Lifetime models, but has a skeg wheel to aid tracking and make transport easier. Skegs also help prevent the kayak from turning side-to-side, so it’s easier to carry.

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