What Type of Plastic is an Old Town Kayak Made of?

what type of plastic is old town kayaks

When you are looking to buy an old town kayak, you might wonder what type of plastic the boat is made of. You should know that Old Town Canoe uses a polylink 3 process to create its kayaks, which provides built-in buoyancy, insulation against cold and noise, and high strength-to-weight ratio. It also builds its own equipment, tooling, and molds for each kayak. The company has eight rotational molding machines and is currently building a ninth machine. It also has a multistation thermoforming line.

High-density polyethylene

High-density polyethylene is one of the most popular materials used to make kayaks. It is a durable, affordable plastic that can withstand a variety of abuse. Most kayaks are made of this material, including Old Town’s Vapor 10 kayak. Some models feature triple-layer construction, which offers the greatest durability, but also commands a higher price tag. The single-layer construction is also cheaper and offers similar durability.

Old Town Canoe manufactures its kayaks in Old Town, Maine. This company uses a unique thermoplastic called Rotomolded Polyethylene. This material is durable yet lightweight. Old Town Canoe recommends storing your kayak on a padded support for added safety.

If you find a crack in your Old Town kayak, you should be able to make a quick repair yourself. Old Town kayak repair kits include a 2-part polyurethane resin system, patches that cover the crack, and an acrylic lacquer. You can purchase this material at an auto parts store or a local paddling shop. Then, clean the surface using mild soap and water, and beautify it by applying a vinyl protectant product. Make sure to avoid using paste wax on your kayak hull.

If you are planning to use your kayak frequently, you should choose high-density polyethylene. The high-density polyethylene is more resilient and durable than other types of plastic. High-density polyethylene is the best choice for kayaks. The price range of HDPE kayaks is considerably lower than those of other materials. If you’re on a budget, you may want to consider a thermoformed kayak. These kayaks are lighter and feature a brilliant finish.

An Old Town kayak can also be fitted with a folding anchor kit. This anchor connects to a trolley line around the stern of the boat, so it can be anchored even in mild conditions. Other Old Town accessories include pop rivets, which are easier to install than screws and don’t require re-tightening hardware.

A comfortable seat is also a good feature to look for in a kayak. The Comfort Flex seat provides plenty of padding and a supportive backrest. Its ergonomic design makes it suitable for a variety of users, and is also adjustable to fit a variety of body types. The seat also features a drain plug for ease of drainage.


Old Town kayaks are a great way to get out on the water. The 12 and 10-foot models are easy to paddle and are ideal for day trips and leisure outings on calm waters. You can also find 13 and 14-foot models that are designed for light touring or fishing. You can choose from sit-inside or tandem styles, and there are also pedal-drive options available.

The first year of business saw the Old Town Canoe Company build approximately 250 canoes. It began advertising in recreational magazines and produced an annual catalog. The company also had ready access to rail service and was able to tap into a distribution network for horse salve. It offered several different designs and three grades of materials. In addition, it began producing canvas-covered rowboats and sold them through catalogs.

Old Town has been manufacturing kayaks for nearly 30 years. While some models have been discontinued, others are still available in limited numbers. This is due to market trends and overall demand. For example, Necky Kayaks were discontinued by Johnson Outdoors, but the Necky Looksha model continued production under the Old Town name. Most of the Necky Looksha parts are compatible with Old Town kayaks. This is a great way to find a quality kayak for less than you might think.

Old Town canoes are made from high-density polyethylene (HDPE) and are relatively low-maintenance. They are an excellent option for light touring and fishing. They also come in a variety of sizes and prices. Regardless of where you want to go kayaking, you’ll find a great choice among Old Town kayaks.

Old Town Kayaks are made with durable polyethylene, which makes them durable. They also offer a wide, flat bottom that makes turning easy without a rudder. They are perfect for slow-moving rivers and sheltered waterways. Some Old Town kayaks have rear bulkheads to prevent sinking in colder waters. They should not be used for kayaking too far from shore, however.

Old Town makes six recreational kayak models. They range from 10.5 feet to 13 feet. The least expensive models are the Heron and Vapor. They are similar except for the rear bulkhead. These models also do not have a back hatch. Moreover, they are made of single-layer polyethylene, which is not as durable as the others.


You can make your kayak look brand new by replacing the old canvas. This is a relatively easy task if you know the proper procedure. The process involves stretching the new canvas over the hull and tacking it in place. It’s best to stretch the fabric as evenly as possible. Once you’ve tied the new canvas to the hull, you’ll need to trim the excess material off at the tacks. Once the first row of tacks is in place, the fabric on the other side should be stretched over the tacked row. Once this is done, you’ll need to nail in place the second row of tacks in the spaces between the first row of tacks.

Canoes and kayaks have been produced in Old Town for more than a century. You can see these iconic boats on waterways across North America. In fact, Old Town was the first to make wooden canvas canoes. Since the early 1900s, the company has continued to develop new designs and materials. These innovations have earned it respect in today’s paddling world.

You can purchase an Old Town kayak in a number of different styles. You can get a sit-on-top kayak or a pedal-driven kayak. Old Town also has an extensive line of fishing kayaks. These are basically recreation kayaks that have been souped up with special features for fishing. Some models even come with a retractable keel.

The majority of the kayaks made by Old Town are recreational kayaks. They are easy to handle and are suited for day outings on calm waters. However, they also offer thirteen and fourteen-foot models for light touring. There are also tandem sea kayaks, such as the Looksha, and angler-specific sit-in kayaks. There are pedal-drive kayaks available for touring.

Rotomolded process

Old Town kayaks are built using two processes: thermoforming and rotational molding. Thermo-forming creates a single-layer kayak, while rotational molding creates a tri-layer kayak. Both processes use a bisected mold and plastic resin powder. The mold is then placed in a giant oven that rotates and distributes the melted plastic to the mold. The entire process can take anywhere from 20 to 35 minutes.

The Rotomolded process is the most common method for producing old town kayaks. This process is a highly-efficient way to manufacture a single-piece kayak. In this process, the mold is filled with plastic powder, and an expensive crane hoist then lifts the mold into a large oven. The result is a kayak with a unique shape.

The Rotomolded process provides Old Town kayaks with a unique combination of built-in buoyancy, sound insulation, and high strength-to-weight ratios. The company is an entirely independent business, designing its own tooling, and operating its own equipment. It has eight Rotomolded machines and is currently building a ninth one. It also operates a multi-station thermoforming line.

Polyethylene is a durable and resilient plastic. It is the most commonly used plastic for kayaks. Old town kayaks are made of polyethylene and are commonly known as “Tupperware kayaks.” The rotomolded process was first introduced in the 1970s. The plastic pellets are poured into a hollow metal mold and rotated in an oven to create a kayak.

The materials used for kayak construction can vary greatly. Some kayaks are made of rotomolded plastic, while others are made of composite materials. The materials used will affect the functionality and handling of the kayak. Therefore, it is important to decide what type of material you want before making a purchase.